瓦楞紙板的長(zhǎng)度的準(zhǔn)確性是非常重要的,假設(shè)紙板的長(zhǎng)度是不同的,會(huì)影響紙箱的生產(chǎn)規(guī)模,也將影響紙板的生產(chǎn)成本,所以紙板的切割長(zhǎng)度的準(zhǔn)確性是非常重要的,那么是什么原因切斷長(zhǎng)度不一致的成分?
The accuracy of the length of corrugated board is very important. Assuming that the length of the board is different, it will affect the production scale of the box and the production cost of the board, so the accuracy of the cutting length of the board is very important, so what is the reason for cutting the components with different length?
原因分析:
Cause analysis:
(1)烘干機(jī)轉(zhuǎn)速不穩(wěn)定;
(1) The speed of dryer is not stable;
(2)橫切刀齒輪之間有紙毛或損壞的齒輪、軸承;
(2) There are paper hairs or damaged gears and bearings between the gears of the cross cutter;
(3)橫切機(jī)無級(jí)齒輪嚙合間隙過大或滾鏈老化松弛;
(3) The meshing clearance of the stepless gear of the crosscutting machine is too large or the roller chain is aged and loose;
(4)表面紙剎車張力過大;
(4) Too much surface paper brake tension;
(5)烘干機(jī)傳動(dòng)帶卡瓦;
(5) Drive belt slip of dryer;
(6)立交橋單面紙板運(yùn)行阻力過大;
(6) The running resistance of one side cardboard of overpass is too large;
(7)橫切控制程序混亂,受強(qiáng)磁場(chǎng)干擾。
(7) The program of crosscutting control is confused and disturbed by strong magnetic field.
解決方案:
Solution:
(1)檢查烘干機(jī)主電機(jī)是否缺相,電壓是否穩(wěn)定,軸承是否損壞;
(1) Check whether the main motor of the dryer is lack of phase, whether the voltage is stable, and whether the bearing is damaged;
(2)將切根機(jī)滾齒之間的紙屑,更換齒輪軸承;
(2) Remove the paper scraps between the teeth of the root cutting machine and replace the gear bearing;
(3)增加潤(rùn)滑油或更換對(duì)立交橋各導(dǎo)紙輥不敏感的軸承,適當(dāng)控制單面紙的真空吸附風(fēng)量;
(3) Increase the lubricating oil or replace the bearing that is not sensitive to the paper guide roller of the overpass, and properly control the vacuum absorption air volume of single side paper;
(4)調(diào)整無級(jí)齒輪間隙,更換新鏈條或適當(dāng)調(diào)整鏈條,擰緊設(shè)備;
(4) Adjust the clearance of the stepless gear, replace the new chain or adjust the chain properly, and tighten the equipment;
(5)經(jīng)常安排干燥機(jī)的傳送帶,并堅(jiān)持干燥機(jī)熱板清潔,生產(chǎn)的輸送帶打滑現(xiàn)象在右邊噴少量的水可以緩解,注意防止紙不是轉(zhuǎn)移到干燥機(jī)空轉(zhuǎn),然后減少傳輸帶和熱板直接摩擦,否則傳動(dòng)皮帶粗糙光滑,容易形成滑移現(xiàn)象;
(5) The conveyor belt of the dryer shall be arranged regularly, and the hot plate of the dryer shall be kept clean. The skid of the conveyor belt produced can be relieved by spraying a small amount of water on the right side. Attention shall be paid to prevent the paper from being transferred to the dryer for idling, and then the direct friction between the conveyor belt and the hot plate shall be reduced. Otherwise, the transmission belt shall be rough and smooth, which is prone to slip;
(6)降低表面紙制動(dòng)力;
(6) Reduce the surface paper braking force;
(7)掃強(qiáng)磁場(chǎng)擾動(dòng)。
(7) Sweep strong magnetic field disturbance.